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Instant Recycling System

Instant Recycling System (IRS)

Our granulator, instant recycling system, can help you cost down by recycling the sprues, waste material or defective products. YANN BANG Instant Crusher is also good to granulate long and thick material.

FEATURES

In the past, operators throw away the sprues or waste material in small amount or wait for collecting them in big amount to reuse. However, that may be stuck dust by static electricity become too bade to be reused for a while. That not only occupies your space but also costs your time to assort, break plastic nature and regenerate in such long process. 
Yann Bang “Instant recycling system” use a crusher immediately granulate the sprues, waste material or NG product into small pieces as recycled material that be mixed with virgin material by a proportional valve in right proportion.

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The recycling process helps you cost down material outlay without effected quality. Small size with low noise and low power consumption is great for long hour operation.

  • Auto instant recycling system can recycle, convey and dry the granulated material sequentially.

  • Automatic/manual put sprues into crusher→Become recycled material→Proportional
    valve mix with virgin and recycled material→Auto loader conveyed mixed material into
    suction hopper upon hopper dryer→Complete instant recycle and ready to product.

  • A small automatic peripheral instant recycling system for you molding machine combine with four individual equipments: crusher, automatic vacuum loader, hopper dryer and proportional valve. Also can be used with a robot or belt conveyor. The main function is to mix the granulated waste directly from the injection molding machine and the virgin material with a right proportion. Benefit you with less material ware and pollution for your standard productions.

  1. Less noise and less dust to keep your working area clean.

  2. Compact size, light weight and easy-to move.

  3. Accurate mixing proportion for good quality.

  4. Instant recycling provides the high-efficient productivity and save material cost.

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STANDARD ACCESSORIES

  • Low-Speed Silence Crusher with Auto Conveyed Device

  • Proportional Valve

  • Auto Loader with Filter Set and Vortex Cyclone

  • Hopper Dryer

  • Suction Hopper

  • Material Tank

OPTION

Instant Recycling Feeder

01

Instant Recycling Feeder

  • Sent the recycled material instantly to the discharge bin by compressed air.

  • Unique design avoids pollution for good quality.

  • The filter can keep your working place clean.

  • The discharge outlet with multiple designs is great for your different uses.

  • The feeder and base can adjust the output of raw resin or recycling material.

02

Instant Recycling Feeder

  • To speed up the air inside pipe by 4-6kgf/cm² compressed air conveys the recycled material to the discharge bin.

Instant Recycling Feeder

FAQ

  • Reason:

    1. Worn blades.

    2. Excessive blade clearance.

    3. Incorrect blade rotation direction.

    4. Excessive rotation speed.

    5. Change in material properties.

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    Ans.:

    1. Resharpen the blades.

    2. Adjust blade gap to an appropriate distance.

    3. Correct the rotation direction.

    4. Replace the pulley to reduce rotation speed.

    5. Adjust granulating parameters according to different materials.

  • Reason:

    1. High feed material temperature.

    2. Overfilled storage bin causing discharge blockage.

    3. Damaged bearings.

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    Ans.:

    1. Allow material to cool down before feeding.

    2. Clear the accumulated material from the storage bin.

    3. Replace the bearings.

  • Reason:

    1. Worn screen mesh.

    2. Loose screen frame.

    3. Screen mesh size too large.

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    Ans.:

    1. Replace the screen.

    2. Tighten the screen frame.

    3. Replace with a smaller screen mesh.

  • Reason:

    1. Variations in material specific gravity.

    2. Worn blades.

    3. Screen mesh size too small.

    4. Inappropriate machine model selection.

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    Ans.:

    1. Account for different specific gravities of materials.

    2. Resharpen the blades.

    3. Replace with a suitable screen mesh.

    4. Switch to a suitable machine model.

  • Reason:

    1. Worn blades.

    2. Friction between rotating and stationary blades.

    3. Loose blades.

    4. Foreign objects fallen into the granulating chamber.

    5. Insufficient voltage or phase loss.

    6. Damaged bearings.

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    Ans.:

    1. Resharpen the blades.

    2. Adjust blade gap to an appropriate distance.

    3. Tighten the blades.

    4. Remove foreign objects and clear contaminated Regrind.

    5. Check power supply.

    6. Replace the bearings.

  • Reason:

    1. Oversized feed material.

    2. Loose machine components.

    3. Uneven ground surface, wheels not fully grounded.

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    Ans.:

    1. Select appropriate feed material size.

    2. Inspect and locate the source of the noise/vibration.

    3. Ensure all four casters/wheels are evenly contacting the ground.

  • Reason:

    1. Power supply interruption.

    2. Overloading due to improper operation, triggering overload protection.

    3. Hopper not properly locked/latched.

    4. Damaged magnetic contactor.

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    Ans.:

    1. Check power supply.

    2. Clear the granulating chamber, reset the protection trip, and restart.

    3. Check safety interlock switch engagement.

    4. Replace the magnetic contactor.

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