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Stainless Hopper Dryer For Optics

Stainless Hopper Dryer For Optics
(HD-S / DHD-S)

Our insulated and double stainless steel hot air hopper dryer, is specially designed for optical and electronic products.

FEATURES

  • The perfect dry capacity is special for optics and electronics use.

  • Unique design is dust-free and clean-free. Stainless and polish one-unit hopper is compact and light weight to install on the molding machine directly.

  • To see the material level through a sight glass is to make working more efficient.

  • DHD-S Series 
    The unique insulated hopper can stand heating repeatedly in high temperature. High security and well dehumidifying.

SPECIFICATION

Stainless Hopper Dryer For Optics
Stainless Hopper Dryer For Optics

REMARKS

 

  • Specific gravity(Granular)≒0.68

  • Approx. Weight doesn’t contain mounting flange.

  • Dimension: A(height contains mounting flange), B(width), C(width of hopper), D(height of mounting flange), E(width of mounting flange), F(diameter of material inlet port)

  • We reserve the right to change specifications without prior notice.

STANDARD ACCESSORIES

  • Intelligent P.I.D. digital temperature controller

  • Stainless mounting flange 

  • Weekly timer

  • Overheat preventer(OP)

OPTION

Mobile Stand

01

Mobile Stand

  • Easy move and less space.

  • MFL series is for the hopper dryer 50 kgs and MFM series is for the hopper dryer more then 50 kgs.

    Specification >

02

Suction base

A Suction base is attached to the throat of the hopper dryer on a mobile stand to allow the dry material to be easily conveyed by the auto loader.

Suction base
(Patented) Heat Recycler(HRC Series)

03

(Patented) Heat Recycler(HRC Series)

Time Saving & Higher Efficiency
Unique Heat Recycler constructs a close cycle to make preheat effect which decreases heating time,saves resource and drying effect.
TAIWAN PAT:226245
CHINA PAT:01258213.1

04

Control Box

Control Box
Magnets For Base And Hopper

05

Magnets For Base And Hopper

Prevent Metal Contamination.
To protect your screw of machine for the adsorption on iron filing.
NSD can prevent metal contamination and also use as a Suction Base which can convey resin directly.

06

Dust Collectors

DC: Cyclone design stops dust of resins from discharging to the outer space.
​
DF: Special paper filter design. Even better dust collecting result than traditional dust collectors.

​

Specification >

Dust Collectors

FAQ

Hopper Dryer

    1. Check if there is any air leakage of unit.

    2. Check if Fan motor is running in correct direction and if the Iron net is stocked.

    3. Check if Heater and thermocouple is ok, and use Device to get Electrical current value.

    4. Check if there is resin gathering around Right side of unit and inside dust collector chamber.

    5. Check if Contactors, temperature controllers, EGO, and Thermocouple is OK.

    1. 1-1 Check Air volume of Fan Motor from its 90 degrees Outlet port.
      1-2 Check if Electrical current and resistance of Heater is Normal.
      1-3 Check if Both Temperature Indicators, Up and down, share Same value. And also check if Frequency of ON/OFF is Normal.
      1-4 Check if there is Spreader Cone inside Drying Chamber of unit.

    2. Hopper Dryer is NOT Fulfilled with Material.

    3. Check if there is any air leakage of the unit.

    4. If possible, please try another brand of Material to check if our unit is working OK.
      4-1 Setting temperature is not High enough, please increase it. ( For example, ABS sets at 80℃, try to increase to 85℃, 90℃, and so on. and Ensure Material is not gathering together cause of High Temperature.)
      4-2 Drying time may be Not long enough, please increase drying time.
      4-3 Special Material, pellet is tiny and dense, we would suggest to have a special device to ensure material is dried completely and loading in orders.

    1. Check if Capacitors and Wiring are Burned.

    2. Check if Voltage of Factory is Normal and Stable. This is because Differences between 3 Phases of Voltage would also damage the unit.

  • Check if Wirings of Fan Motor, Heater, and inside control box are in good condition, not damaged or peeled, because this would lead Electric to steel cover to cause Electric leakage.

  • Set Temperature to do Automatic calculation or Adjust PID value manually.

  • You would see ① Indicator of SB is ON and ② Displayed FFF or - -

  • Positive and Negative Pole of Thermocouple are not connected correctly.

    Positive Pole connects RED wires.

    Negative Pole connects BLUE wires.

  • Check if Power cable is damaged or broken.

    Motor overload protector triggered.

    1. Check if Switch of Fan Motor is connected correctly.

    2. Check if lack phase of Motor. Lack phase of Motor would lead Motor is Not Running although switch of Fan Motor is ON. And Heating is ON to lead smoke.

    1. EGO protector triggered.

    2. OP protector triggered.

    3. Replace with New lamps.

Dehumidifying Dryer

    1. Check both of Dehumidifying dryer and Hopper dryer if they are suitable.

    2. Check both of DHM (DHC) and HD if they have air leakage.

    3. Check if the raw material contains oil or added. 

    4. The function of desiccant and honey comb rotor is unstable for dehumidify or regeneration.

    5. Evaporator blocked, heating element fault or regeneration temperature is too low.

  • Check the spares of PU-TR, timer 60M x 12S, PU-NC, SENSOR, compressor air source…etc. Check it step by step to solve the failure.

  • It may EGO error or breakdown. Thermal bar poor assembling and poor contact causes overheat of temperature controller and SSR failure.

  • To replace temperature controller, auto computing and adjust PID.

  • Check cooling water, filter, evaporator and cooler.

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