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MF-D SERIES (mixer+throat adapter)

MF-D SERIES (mixer+throat adapter)

FEATURES

  • Automatic Coloring: The master-batch mixes with your virgin resin at the machine hopper automatically. You don't need to pre-color nor pre-mix your resin anymore. It saves the manpower, resin, stock costs, and keeps working environment clean.

  • Accurate Mixing: The unit mixes and doses master-batch, additives, free flowing powders, regrind and virgin resin to ensure consistent and accurate mixing which results in better quality of product and less rejects.

  • Character of Structure:

  1. Master-Batch Feeder is integrated with throat adapter, mixer also assembled to interface control box.

  2. The end of dosing screw is made by cantilevered design; it can convey the material directly without the trouble of stuck.

  3. The declining design of dosing screw base is for making the dosing process more accurate.

  4. The design of testing port is convenient to clean and make dosing easier.

SPECIFICATION

MF-D SERIES (mixer+throat adapter)

REMARKS

 

  • Dosing capacity in kg/hr are tested with bulk density of masterbatch 0.65 kg/cm³ by continuing.

  • Dosing capacity varies in accordance with the density of granule,size of masterbatch, frequency,and R.P.M.

  • Options: Mixer、 Alarm of material shortage

  • Yann Bang's Master-Batch Feeder can also supply several molding machines.

  • We reserve the right to change specifications without prior notice.

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STANDARD ACCESSORIES

  • Chrome Steel Dosing Screw

  • Imported Electric Brake Motor

  • Formula Memory setting of Control Box

  • Indicator of Lack of RPM

  • Indicator of Motor Overload

  • Detection of Setting Error

OPTION

01

HMI Control Box

Masterbatch additives automatic calculation is controlled by HMI interface. Simple operation is special of transparent bottle manufacturing to add the color products such as packing materials, cosmetics, bottles…etc.

  1. High accuracy. HMI interface touching screen input the formula directly. Unit is Smart calculation and high accuracy. Single-Chip Microcontroller provides additional masterbatch calculation for second injection cycle to prevent color differences.

  2. Easy sampling. New “sampling” functions to obtain work easier and better efficiency. 

  3. Fast clean. One touch fast clean functions. Screw automatically release the remain material to change the color rapidly. 

  4. Multi-Memory. Automatic memory function expanded to 40 groups can be recorded more recipes. 

  5. Recipe history. Easily review the message of the total amount for producing cycle and masterbatch added from “recipe mode”. No manual calculation needed.

  6. Abnormal notice. The system will display error messages during working conditions. It can be solved error right away and save time.

HMI Control Box

FAQ

    1. Check if there has a control signal. 

    2. Check if relay is plug in and the control signal of relay can not match the specification. (Be sure the signal at the customer is DC-12V, DC-24, and AC-220V)

    3. Check if press TIMER key already.

  • Check if the motor, gear, screw sets is block or not. Also check the motor wire connector, IC board and converter…etc.

  • No material or screw is broken.

    1. Check if the IC board is away from high frequency area. 

    2. If still can not solve the problem. Please make sure the brand of converter then chooses a suitable converter.

  • Adjust converter to reduce the time.

  • Check if the output is at 0-10V, and the signal is connected. Wire of +- is on right connection.

  • Check if the motor, gear, screw cylinder is block or not. Also check the motor wire connector, IC board and converter…etc.

  • Because the material is not smooth, the speed sometimes gets faster or slower. The solution of this problem is to use no testing hole cylinder or adjust the converter.

  • 9. For example, if customer’s extruder is at 40 rpm and our MF is at 40 rpm. When extruder is at 20 rpm and our MF is at 20 rpm. Why will MF show 15 rpm? (EXTRUDER TYPE)

    This is a linear problem.
    As our MF linear is a straight line. The customer’s extruder linear is curve so our MF can not reach this extruder.

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